5 Axis CNC Routers Applications

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Composite Materials

Composite Materials – Industry Solutions

Composite materials are mainly divided into two categories: metal matrix and non-metal matrix. The metal matrix commonly used includes aluminum, magnesium, copper, and their alloys. Non-metal matrix mainly includes synthetic resin, rubber, ceramics, graphite, carbon, etc. Reinforcement materials mainly include glass fiber, carbon fiber, boron fiber, aramid fiber, carbon fiber, asbestos fiber, whiskers, etc.

With the rapid development of technology, composite materials are gradually replacing traditional wood and metal alloys. Composite materials with their excellent chemical stability, wear resistance and lubrication, self-lubrication, heat resistance, fatigue resistance, stress relief, noise reduction, electrical insulation and other properties are increasingly used in defense industry, aerospace, automotive, shipbuilding, precision machinery, deep-diving equipment, robot structures and high-end sports goods and so on.

In production and processing, most of the composite materials require subsequent processing of burrs and holes of various directions also need to be processed in subsequent processes. Traditional methods rely on manual labor using cutting tools such as scissors and hand electric drill and other traditional processes for subsequent processing. The efficiency is extremely low and slow, unable to meet the needs of rapid processing.

Alpha company has developed a special five-axis machine for composite materials to improve production and processing efficiency and solve the problems encountered in customer production. This has reduced labor costs and improved the problems in traditional composite material processing, increasing production efficiency.

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Aluminum Model

Aluminum Mold – Industry Solutions

5 Axis CNC Router is widely used in aluminum molds production.Aluminum molds can be used to manufacture various shaped metal parts, such as automotive components, LED lighting fixtures, household appliance housings, building components, etc. In addition, it is also widely used in the manufacture of plastic products and fiberglass reinforced materials, and is known as a “universal mold”.

Alpha company has developed a professional 5-axis linkage CNC Router specifically for the aluminum mold industry. The aluminum mold-specific 5 axis linkage CNC Router greatly shortens the development cycle of the mold and saves labor costs. The aluminum mold five-axis processing center has high precision and can process high-precision curved surfaces, making it possible to produce high-precision aluminum molds and subsequently high-grade castings.

Wooden Model

Wooden Mold – Industry Solutions

5 Axis CNC Machines have unparalleled advantages over traditional wooden mold manufacturing methods.

Traditional wooden mold manufacturing methods are based on the casting process drawings of the parts, determining the model classification, module structure, manually drawing the lofting diagram, and carrying out block production and assembly. Among them, lofting is the specificization of the two-dimensional drawing size of the part, which is also the standard for module production. At the same time, it is also a key process in model design and manufacturing, which requires a high level of technical skill for mold makers.

For some complex parts, in the process of mold manufacturing, due to imperfect two-dimensional drawing dimensions and insufficient understanding of the drawings by the mold maker, there may be problems such as inaccurate dimensions in the mold made. Most of these problems can only be verified during the model manufacturing process, and some may not be found until the casting is made. This not only increases the workload of mold development, delays the progress of new product development, but also has problems such as low mold accuracy.

The application of Alpha’s 5 axis CNC machine saves labor costs and shortens the development cycle of the mold. Moreover, it can process high-precision curved surfaces to produce high-precision models, thereby producing high-precision grade castings. With the rise of labor costs and the improvement of wooden mold accuracy requirements, the application of 5-axis CNC machines in wooden mold production will become a development trend in the casting mold industry.

Stone Processing

Stone Processing – Industry Solutions

5 Axis CNC Machines have unparalleled advantages over traditional wooden mold manufacturing methods.

Traditional wooden mold manufacturing methods are based on the casting process drawings of the parts, determining the model classification, module structure, manually drawing the lofting diagram, and carrying out block production and assembly. Among them, lofting is the specificization of the two-dimensional drawing size of the part, which is also the standard for module production. At the same time, it is also a key process in model design and manufacturing, which requires a high level of technical skill for mold makers.

For some complex parts, in the process of mold manufacturing, due to imperfect two-dimensional drawing dimensions and insufficient understanding of the drawings by the mold maker, there may be problems such as inaccurate dimensions in the mold made. Most of these problems can only be verified during the model manufacturing process, and some may not be found until the casting is made. This not only increases the workload of mold development, delays the progress of new product development, but also has problems such as low mold accuracy.

The application of Alpha’s 5 axis CNC machine saves labor costs and shortens the development cycle of the mold. Moreover, it can process high-precision curved surfaces to produce high-precision models, thereby producing high-precision grade castings. With the rise of labor costs and the improvement of wooden mold accuracy requirements, the application of 5-axis CNC machines in wooden mold production will become a development trend in the casting mold industry.

New Energy

New Energy – Industry Solutions

5 Axis CNC Machines have unparalleled advantages over traditional wooden mold manufacturing methods.

Traditional wooden mold manufacturing methods are based on the casting process drawings of the parts, determining the model classification, module structure, manually drawing the lofting diagram, and carrying out block production and assembly. Among them, lofting is the specificization of the two-dimensional drawing size of the part, which is also the standard for module production. At the same time, it is also a key process in model design and manufacturing, which requires a high level of technical skill for mold makers.

For some complex parts, in the process of mold manufacturing, due to imperfect two-dimensional drawing dimensions and insufficient understanding of the drawings by the mold maker, there may be problems such as inaccurate dimensions in the mold made. Most of these problems can only be verified during the model manufacturing process, and some may not be found until the casting is made. This not only increases the workload of mold development, delays the progress of new product development, but also has problems such as low mold accuracy.

The application of Alpha’s 5 axis CNC machine saves labor costs and shortens the development cycle of the mold. Moreover, it can process high-precision curved surfaces to produce high-precision models, thereby producing high-precision grade castings. With the rise of labor costs and the improvement of wooden mold accuracy requirements, the application of 5-axis CNC machines in wooden mold production will become a development trend in the casting mold industry.

Blister ABS

Blister ABS – Industry Solutions

5 Axis CNC Machines have unparalleled advantages over traditional wooden mold manufacturing methods.

Traditional wooden mold manufacturing methods are based on the casting process drawings of the parts, determining the model classification, module structure, manually drawing the lofting diagram, and carrying out block production and assembly. Among them, lofting is the specificization of the two-dimensional drawing size of the part, which is also the standard for module production. At the same time, it is also a key process in model design and manufacturing, which requires a high level of technical skill for mold makers.

For some complex parts, in the process of mold manufacturing, due to imperfect two-dimensional drawing dimensions and insufficient understanding of the drawings by the mold maker, there may be problems such as inaccurate dimensions in the mold made. Most of these problems can only be verified during the model manufacturing process, and some may not be found until the casting is made. This not only increases the workload of mold development, delays the progress of new product development, but also has problems such as low mold accuracy.

The application of Alpha’s 5 axis CNC machine saves labor costs and shortens the development cycle of the mold. Moreover, it can process high-precision curved surfaces to produce high-precision models, thereby producing high-precision grade castings. With the rise of labor costs and the improvement of wooden mold accuracy requirements, the application of 5-axis CNC machines in wooden mold production will become a development trend in the casting mold industry.

Bathroom

Bathroom – Industry Solutions

5 Axis CNC Machines have unparalleled advantages over traditional wooden mold manufacturing methods.

Traditional wooden mold manufacturing methods are based on the casting process drawings of the parts, determining the model classification, module structure, manually drawing the lofting diagram, and carrying out block production and assembly. Among them, lofting is the specificization of the two-dimensional drawing size of the part, which is also the standard for module production. At the same time, it is also a key process in model design and manufacturing, which requires a high level of technical skill for mold makers.

For some complex parts, in the process of mold manufacturing, due to imperfect two-dimensional drawing dimensions and insufficient understanding of the drawings by the mold maker, there may be problems such as inaccurate dimensions in the mold made. Most of these problems can only be verified during the model manufacturing process, and some may not be found until the casting is made. This not only increases the workload of mold development, delays the progress of new product development, but also has problems such as low mold accuracy.

The application of Alpha’s 5 axis CNC machine saves labor costs and shortens the development cycle of the mold. Moreover, it can process high-precision curved surfaces to produce high-precision models, thereby producing high-precision grade castings. With the rise of labor costs and the improvement of wooden mold accuracy requirements, the application of 5-axis CNC machines in wooden mold production will become a development trend in the casting mold industry.

Special Material

Special Material – Industry Solutions

5 Axis CNC Machines have unparalleled advantages over traditional wooden mold manufacturing methods.

Traditional wooden mold manufacturing methods are based on the casting process drawings of the parts, determining the model classification, module structure, manually drawing the lofting diagram, and carrying out block production and assembly. Among them, lofting is the specificization of the two-dimensional drawing size of the part, which is also the standard for module production. At the same time, it is also a key process in model design and manufacturing, which requires a high level of technical skill for mold makers.

For some complex parts, in the process of mold manufacturing, due to imperfect two-dimensional drawing dimensions and insufficient understanding of the drawings by the mold maker, there may be problems such as inaccurate dimensions in the mold made. Most of these problems can only be verified during the model manufacturing process, and some may not be found until the casting is made. This not only increases the workload of mold development, delays the progress of new product development, but also has problems such as low mold accuracy.

The application of Alpha’s 5 axis CNC machine saves labor costs and shortens the development cycle of the mold. Moreover, it can process high-precision curved surfaces to produce high-precision models, thereby producing high-precision grade castings. With the rise of labor costs and the improvement of wooden mold accuracy requirements, the application of 5-axis CNC machines in wooden mold production will become a development trend in the casting mold industry.

Bubble Mold

Bubble Mold – Industry Solutions

5 Axis CNC Machines have unparalleled advantages over traditional wooden mold manufacturing methods.

Traditional wooden mold manufacturing methods are based on the casting process drawings of the parts, determining the model classification, module structure, manually drawing the lofting diagram, and carrying out block production and assembly. Among them, lofting is the specificization of the two-dimensional drawing size of the part, which is also the standard for module production. At the same time, it is also a key process in model design and manufacturing, which requires a high level of technical skill for mold makers.

For some complex parts, in the process of mold manufacturing, due to imperfect two-dimensional drawing dimensions and insufficient understanding of the drawings by the mold maker, there may be problems such as inaccurate dimensions in the mold made. Most of these problems can only be verified during the model manufacturing process, and some may not be found until the casting is made. This not only increases the workload of mold development, delays the progress of new product development, but also has problems such as low mold accuracy.

The application of Alpha’s 5 axis CNC machine saves labor costs and shortens the development cycle of the mold. Moreover, it can process high-precision curved surfaces to produce high-precision models, thereby producing high-precision grade castings. With the rise of labor costs and the improvement of wooden mold accuracy requirements, the application of 5-axis CNC machines in wooden mold production will become a development trend in the casting mold industry.

Crafts Making

Crafts Making – Industry Solutions

5 Axis CNC Machines have unparalleled advantages over traditional wooden mold manufacturing methods.

Traditional wooden mold manufacturing methods are based on the casting process drawings of the parts, determining the model classification, module structure, manually drawing the lofting diagram, and carrying out block production and assembly. Among them, lofting is the specificization of the two-dimensional drawing size of the part, which is also the standard for module production. At the same time, it is also a key process in model design and manufacturing, which requires a high level of technical skill for mold makers.

For some complex parts, in the process of mold manufacturing, due to imperfect two-dimensional drawing dimensions and insufficient understanding of the drawings by the mold maker, there may be problems such as inaccurate dimensions in the mold made. Most of these problems can only be verified during the model manufacturing process, and some may not be found until the casting is made. This not only increases the workload of mold development, delays the progress of new product development, but also has problems such as low mold accuracy.

The application of Alpha’s 5 axis CNC machine saves labor costs and shortens the development cycle of the mold. Moreover, it can process high-precision curved surfaces to produce high-precision models, thereby producing high-precision grade castings. With the rise of labor costs and the improvement of wooden mold accuracy requirements, the application of 5-axis CNC machines in wooden mold production will become a development trend in the casting mold industry.